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Integrated metal processing
Complex CNC processing centers are highly flexible and well suited for diverse machining processes in the processing of metal parts. For automated processes in material logistics, tool or quality control, sensory queries, among others, are required. Reliable solutions from Leuze electronic make these possible.
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Metal sheet processing in the third dimension
More and more, high-tech punching and laser machines are utilized for the complex three-dimensional processing of plates. Reliable sensor solutions are necessary for the fully-automated operation of these systems. In these applications as well, sensors from Leuze electronic are a valuable aid in the monitoring of material supply as well as in positioning and the identification of parts.
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Processing pipes reliably and precisely
Processing of pipes requires great force, as is the case with every type of metal forming. For instance, pipes are sawed off and bent for seating furniture in special pipe processing plants. Sensors from Leuze electronic control and monitor material supply in these areas. In addition, proven safety sensors from a wide array of technologies are used to safeguard danger areas.
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Bending plates precisely
Plate processing with bending presses can also be automated to a great extent nowadays. Sensor solutions from Leuze electronic can help with precise material positioning, without which high-quality results would be impossible to achieve. Furthermore, safety sensors from Leuze electronic enable very precisely controllable safeguarding of danger zones and access areas without interfering with processes.
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From plate to component
High operational forces and often large component dimensions make forming processes in the metalworking industry into potential danger zones. Safety sensors from Leuze electronic can reliably protect both man and machine in these areas and, in addition, enable automation of these processes to a large extent, e.g. in the processing of plates for the automotive industry.
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Only sensors make robots really efficient
Increasingly robot-supported automated production is only conceivable with the use of reliable sensors for a variety of different technologies. They safeguard man and machine and control robots with great precision. Ideally, production processes will run quicker and more efficiently in this way, since the best sensor is really the one that you don't even notice.
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Providing material reliably
Sheet metal and honeycomb storage systems are essential elements of a continual material flow in modern production and assembly systems. Here, specially developed sensors from Leuze electronic monitor positioning processes and reliably safeguard points of operation, each in the technologically optimum design. This is how they can guarantee the smooth and efficient course of production processes.
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Only modern sensor technology makes automated production processes profitable
Extremely precise individual and serial parts are manufactured in modern production facilities. To monitor the quality and fitting accuracy of the parts, high-resolution sensors are required which reliably detect all types of surfaces. In addition, our sensors control, position and safeguard in these types of manufacturing processes, thereby ensuring maximum profitability and quality in every single phase of production.
Application | Domaine | Cahier des charges |
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Access guarding of hydraulic press brake | Hydraulic press brake | Access guarding |
Point of operation guarding | Hydraulic press brake | Point of operation guarding |
Rear zone guarding | Hydraulic press brake | Point of operation guarding |
Safety relays for linking / evaluation of signals relevant to safety | Hydraulic press brake | Access guarding, Control engineering, Danger area safeguarding, Point of operation guarding |
Collision avoidance of metal sheet and machine, e.g., in the event of unevenness | Metal sheet processing, punching and lasing | Machine protection / collision prevention |
Ejection monitoring for detecting and counting the punched parts | Metal sheet processing, punching and lasing | Process monitoring |
Machine area access guarding | Metal sheet processing, punching and lasing | Access guarding |
Monitoring of container filling levels / elevated parts | Metal sheet processing, punching and lasing | Machine protection / collision prevention, Process monitoring |
Presence monitoring of the tool in the punching head | Metal sheet processing, punching and lasing | Presence inspection |
Monitoring of the closing state of doors | Presses | Point of operation guarding |
Point of operation guarding | Presses | Point of operation guarding |
Safeguarding against reaching under | Presses | Point of operation guarding |
Safety relays for linking / evaluation of signals relevant to safety | Presses | Point of operation guarding, Danger area safeguarding, Access guarding, Control engineering |
Object detection | Processing center, assembly lines | RFID |
Monitoring of the closing state of doors | Processing centers | Point of operation guarding |
Data transmission | Sheet metal, pipe and rod storage systems | Optical data transmission |
Positioning | Sheet metal, pipe and rod storage systems | Positioning |
Monitoring of the closing state of doors | The working range of robots | Point of operation guarding |
Monitoring the working range of robots | The working range of robots | Danger area safeguarding |
Area monitoring depending on the reach and radius of the tube | Tube processing machine | Danger area safeguarding |
Monitoring of the protection hood | Tube processing machine | Point of operation guarding |
Presence monitoring and positioning of the tube | Tube processing machine | Presence inspection |
Safety relays for linking / evaluation of signals relevant to safety | Tube processing machine | Point of operation guarding, Danger area safeguarding, Access guarding, Control engineering |