Machine safety with comprehensive safety expertise

In industrial practice, safety requirements are often complex and constantly changing, so having a clear technical orientation is crucial. Leuze is here to support companies right from the start, beginning with services that determine and analyze the current status of your machines. Based on these findings, tailor-made solutions are created that both meet legal requirements and increase efficiency in operation. Regular checks and structured processes ensure that safety is permanently guaranteed. In this way, Leuze combines sound expertise, innovative technology and practical services to create a comprehensive safety concept. The result: reliable machine safety and optimized operating processes from a single source.

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Safety Solutions

Complete solutions for your systems 

We make machines and systems safe with sophisticated solutions perfectly aligned with your requirements. To achieve this, we combine sensor technology, software and architecture to create a comprehensive safety concept. Our safety experts and solution engineers are here to guide you through the process, from the initial analysis through to successful implementation.

RealizationPrecise implementation
  • Consideration of varying material flow and transfer scenarios
  • Combination of suitable sensors
  • Design, verification and validation of safety functions
  • Individual, software-based safety functions
  • Start-up support for demanding applications
  • Individual documentation and validation of the solution
  • Everything from a single source

Implemented safety solutions


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Safety services

Services for safe machines

Providing services to make machines safe From consulting and risk assessment to the modernization of existing systems, our certified safety experts accompany you every step of the way. With customized safety concepts, start-up support and practical training, we ensure that your machines are safe.

ConsultingOperation and inspection
  • Risk assessment
  • CE conformity assessment
  • Design, verification and validation of safety functions
  • Start-up support
  • Workshops and training
  • Safety check, risk assessment
  • Design and commissioning of safety concepts
  • Modernization of existing machines
  • Validation and inspection
  • Trainings and seminars

Go to all Safety Services


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Safety applications

Safety sensors in machines and systems

Safety sensors reliably fulfill the safety-related functions required in machines and systems. From safeguarding points of operation and e-stop functions to safe control and evaluation logic, we have sensors and components for every safety-related application.

Safety-related applications

  • Safeguarding points of operation
  • Access guards and protective devices
  • Area guarding
  • E-stop functions
  • Safety position and movement monitoring
  • Safe control and evaluation logic

Safety applications


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Safety products

A wide safety sensor portfolio

The safety product portfolio includes all safety-related components that are required to safeguard machines and systems and used in safety solutions and a wide range of applications.

  • Laser scanners
  • Light curtains and light grids (with muting/gating)
  • Photoelectric sensors
  • Radar systems
  • Positioning systems
  • Control systems and evaluation logic
  • Guard interlockings
  • Sensors and switches
  • Command devices

As such, safety-related requirements can be implemented with purpose and combined into a modern machine guarding system, whether simple safeguards or complex solutions are required.

Safety product portfolio


References and technology reports for our safety solutions

Application and technology reports show how safety solutions have been successfully implemented in real machines and systems. They offer an authentic insight into applications that have been tried and tested in practice and explain that concepts, products and architectures do not only convince on paper, but also play their part where it really counts: in everyday industrial life. Special thanks go to the partners and customers who make these insights possible and provide their real-life applications for these reports. 

  • Application reports from various industries and on various system types
  • Technology reports on safety-related functions and solutions
  • These reports provide comprehensible examples that have been tried and tested and show how safety solutions can be used successfully and function reliably in practice.

Safe positioning system increases efficiency at Früchte Jork
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Früchte Jork has put a fully-automated deep-freeze warehouse with 26,280 spaces into operation. Ergonomic picking, smart technology and the safe barcode positioning system FBPS 607i from Leuze ensure efficient processes, energy savings and better working conditions – a milestone for productivity and growth.

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Dynamic safety system for pallet removal at Südzucker AG
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Leuze has implemented a customized safety solution for Südzucker AG in Ochsenfurt: safety laser scanners ensure multiple-track pallet removal, automatically adjusting the protective fields to ensure seamless safety and efficient material flow.

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Safety solution: access guarding with dynamic format adaptation
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Different material widths, varying material positions or partially loaded pallets pose special challenges for transfer station access guarding. For this, Leuze relies on the concept of dynamic format adaptation, finding an optimal balance between productivity and safety.

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Specialist safety knowledge

Guidelines, standards and calculation tools

The Specialist Safety Knowledge section provides you with a quick overview of key directives and standards relating to machine safety as well as practical support for selecting and designing protective devices.

  • Interactive calculation wizards, e.g. for calculating the separation distance
  • Assistance with selecting and using protective devices
  • Overviews of European machine safety directives and relevant safety standards

The section provides you with practice-oriented support that facilitates safe machine and system design.

Specialist safety knowledge


Our experts are there for you

Do you have any questions about our Safety Solutions & Services? We’d be happy to help you!

Get in touch now