Simple Vision sensors for detection, inspection and identification
The IVS/DCR 1000i intelligent vision sensor provides a compact, versatile and powerful device with image processing functions for identification and inspection tasks. Available in various models with two different resolutions for maximum flexibility.
Allrounder for detection, identification and inspection:
The IVS 1000i / DCR 1000i series’ new Simple Vision sensors
The Simple Vision sensors of the IVS 1000i and DCR 1000i series are compact, versatile and high-performance devices with image processing functions for detection, identification and inspection. A wide variety of models with two different resolutions ensures maximum flexibility.
With powerful image processing tools, easy-to-configure software, interchangeable lenses and integrated high-performance LED illumination, the new Simple Vision sensors from Leuze offer outstanding performance and a high level of efficiency.
Highlights
Fast commissioning and versatile applications
Support of common industrial protocols
The Leuze Vision Studio software offers powerful tools and statistics for image processing and inspection that can also be used offline. To reduce costs and save time, the sensors can be set up by the user without special training or specialist knowledge. The Simple Vision sensors can be used for a wide variety of industrial tasks:
- Position checking for controlling handling systems or a tool to correct the travel position
- Identification of a part using markings, its shape or other features
- Checking a part for correct production or correct mounting
- Measurement and counting of parts
- Checking of parts for defects
Common interface protocols such as TCP/IP, PROFINET, EtherNet/IP, FTP and also SFTP (Secure File Transfer Protocol) are supported. This makes communication and data acquisition easy. Digital inputs and outputs are also provided to allow simple processes to be controlled directly or to enable connection to a PLC.
Exchangeable lenses for flexibility
Thanks to four interchangeable S-Mount lenses with variable focus adjustment and two different apertures, the IVS 1000i / DCR 1000i image processing sensors provide a high degree of flexibility in terms of reading distance, field of vision, resolution and depth of field.
Optical Character Verification (OCV)
The DCR 1000i OCV can read 1D/2D codes within an application and check the print quality of an imprint (best before date, batch, lot, etc.). No complex set-up with many parameters is required. The sensor only needs to be taught a reference image of the imprint. Faulty prints due to clogged print heads, used ink or adhesion problems can be recognized during the ongoing process. The defective products can be ejected at an early stage.
Application
IVS 1000i: Quality check during labeling process
Requirement:
On a packaging line, a label is to be affixed to the primary packaging. The label must be attached correctly before the product is inserted into the secondary packaging.
Solution:
With its variable field of vision and large operating range, the new IVS 1000i can easily locate and measure the label and check whether or not it has been attached correctly.
IVS 1000i: Adhesive detection during the sealing of secondary packaging
Requirement:
If adhesive is used for sealing secondary packaging, it must be ensured that the adhesive has been applied correctly before the carton is sealed.
Solution:
The IVS 1000i can detect and count the adhesive beads or measure their length and is therefore ideally suited for such applications.
IVS 1000i: Quality check during sealing in beverage filling processes
Requirement:
In a beverage filling system, it must be checked whether the bottle caps are correctly sealed.
Solution:
With its extensive tool set, the new IVS 1000i Simple Vision sensor can determine whether the bottle cap is sealed correctly.
DCR 1000i: Simultaneous reading of multiple 1D and 2D codes
Requirement:
A secondary packaging has both a 1D code and a 2D code. For quality assurance purposes, the codes are to be scanned before a pack of 5 is packed into a carton. During the process, the codes are to be identified simultaneously with a single scan irrespective of the code type.
Solution:
The new DCR 1000i can easily read either single 1D and 2D codes or any number of 1D and 2D codes simultaneously using multicode decoding.
DCR 1000i: Reading of codes printed directly on packaging material
Requirement:
A 2D code is printed directly on secondary packaging. The decoding of these so-called DPM codes is essential for the traceability of the products.
Solution:
The DCR 1000i DPM Simple Vision sensor has an optimized reading algorithm which is specially designed for decoding codes that are printed directly on packaging.
DCR 1000i: Label inspection with print quality verification (OCV)
Requirement:
A code, a best-before date and a batch number is affixed to packaging. The code must be detected and the imprint verified at the same time to ensure that the imprint is present, complete and legible.
Solution:
The DCR 1000i OCV can identify 1D/2D codes at the same time as comparing the imprint with a taught-in reference image and evaluates whether it meets the required quality (adjustable threshold value) or not.
Technical features
| DCR 1000i ADJ-8F4-102-M4 | DCR 1000i ADJ-8F4-102-M4-TDPM | DCR 1000i ADJ-8F4-102-M4-TOCV | IVS 1000i ADJ-8F4-102-M4-TPRD | IVS 1000i ADJ-8F4-102-M4-TMEC | IVS 1000i ADJ-8F4-102-M4-TALL | IVS 1000i ADJ-8F4-102-M1-TPRD | IVS 1000i ADJ-8F4-102-M1-TMEC | IVS 1000i ADJ-8F4-102-M1-TALL | |
| Detect (brightness, contrast, surface pixels, edge pixels) | • | • | • | • | • | • | |||
| Locate (surface, edge, form) | • | • | • | • | • | • | |||
| Count (surface, edge, form) | • | • | • | • | |||||
| Measure (angle, circle, distance, point-to-point, point-to-line) | • | • | • | • | |||||
| Detect barcodes | • | • | • | • | • | ||||
| Locate barcodes | • | • | • | • | • | ||||
| Count barcodes | • | • | • | • | • | ||||
| Detect barcodes with DPM marking | • | • | |||||||
| Locate barcodes with DPM marking | • | • | |||||||
| Count barcodes with DPM marking | • | • | |||||||
| Print quality verification (OCV) | • |
| Optical data |
|
| Type | High resolution – M4; low resolution – M1 |
| Imager | Sony Global Shutter |
| Optical format | 1/2.9” |
| Resolution (H x V) | 1,440 x 1,080 pixels; 736 x 480 pixels |
| Pixel size (µm) | 3.45 x 3.45 |
| Max. frame rate (fps) | 30 |
| Working range | 50 - 2,000 mm, depending on optics |
| Lens | S-Mount, 4 focal lengths: 3.6, 8, 16, 25 mm |
| Aperture | All lenses with f/4 or f/8 aperture |
| Electrical data | |
| Power supply | 18 30 VDC |
| Open-circuit current (max.) | 1000 mA @24V |
| Internal illumination | Switchable internal illumination: high-power red or high-power white |
| Flash memory / number of jobs | 16 GB / up to 255 jobs |
| Interfaces | Digital I/O, ethernet 100Mbit/s |
| Protocols | TCP/IP, PROFINET, EtherNet/IP, FTP/SFTP |
| Digital input / output | 2 + 1 external trigger / 4 + 1 ready signal; all push-pull; max. 150 mA load current |
| Image memory | Via FTP, SFTP / manually in Vision Studio software |
| Mechanical data | |
| Dimensions (H x W x D) |
85 x 45 x 34 mm |
| Optics connection | S-mount |
| Optics cover | PMMA |
| Fastening | 4x M3 thread |
Article list
- Series: IVS 1000i
- Software functions: Parts detection: brightness, contrast, surface pix...
- Series: IVS 1000i
- Software functions: Locate: surface, edge, form, Parts detection: brig...
- Series: IVS 1000i
- Software functions: Locate: surface, edge, form, Parts detection: brig...