Simple vision sensors for presence detection, measuring, counting, code reading, print verification

Allrounder for detection, identification and inspection:

The IVS 1048i / DCR 1048i series’ new Simple Vision sensors

The Simple Vision sensors of the IVS 1048i and DCR 1048i series are compact, versatile and high-performance devices with image processing functions for detection, identification and inspection. A wide variety of models with two different resolutions ensures maximum flexibility.
With powerful image processing tools, easy-to-configure software, interchangeable lenses and integrated high-performance LED illumination, the new Simple Vision sensors from Leuze offer outstanding performance and a high level of efficiency. 

Advantages for you

• Outstanding product performance for detection, identification and inspection tasks
• Different models with two different resolutions available
• High-performance image processing tools and a user-friendly, graphical interface for fast setup and smooth operation
• Integrated digital interfaces TCP/IP, PROFINET, FTP or SFTP
• Exchangeable lenses for flexibility in terms of distance, field of vision and resolution
• Integrated, switchable high-performance LED illumination in white and red for an optimum, high-contrast image
• Filter caps for challenging tasks, e.g. quality checks, involving highly reflective objects or under changing ambient light conditions
• Compact housing enables integration into almost all system concepts, even in confined installation situations
• Protected by an IP67 housing, the Vision sensor also works reliably in harsh production environments

DCR 1048i

The high-performance code-reading algorithm ensures extremely high reading rates. This model has an optional improved algorithm specifically for DPM codes:

• 1D / 2D code reading
• DPM code reading
• Print quality verification (OCV)

IVS 1048i

The allrounder model enables detection, inspection and identification with just one device. Furthermore, models with two different resolutions are also available.

• Presence detection
• 1D / 2D code reading
• Measuring and counting
• Allrounder for identification and inspection

Link to item list DCR 1048i

Link to item list IVS 1048i

Optical Character Verification (OCV)

IVS 1048i: Quality check during labeling process

Requirement:
On a packaging line, a label is to be affixed to the primary packaging. The label must be attached correctly before the product is inserted into the secondary packaging.

Solution:
With its variable field of vision and large operating range, the new IVS 1048i can easily locate and measure the label and check whether or not it has been attached correctly. ​

IVS 1048i: Adhesive detection during the sealing of secondary packaging

Requirement:
If adhesive is used for sealing secondary packaging, it must be ensured that the adhesive has been applied correctly before the carton is sealed.

Solution:
The IVS 1048i can detect and count the adhesive beads or measure their length and is therefore ideally suited for such applications.

IVS 1048i: Quality check during sealing in beverage filling processes

Requirement:
In a beverage filling system, it must be checked whether the bottle caps are correctly sealed.

Solution:
With its extensive tool set, the new IVS 1048i Simple Vision sensor can determine whether the bottle cap is sealed correctly.

DCR 1048i: Simultaneous reading of multiple 1D and 2D codes

Requirement:
A secondary packaging has both a 1D code and a 2D code. For quality assurance purposes, the codes are to be scanned before a pack of 5 is packed into a carton. During the process, the codes are to be identified simultaneously with a single scan irrespective of the code type. 

Solution:
The new DCR 1048i can easily read either single 1D and 2D codes or any number of 1D and 2D codes simultaneously using multicode decoding.

DCR 1048i: Reading of codes printed directly on packaging material

Requirement:
A 2D code is printed directly on secondary packaging. The decoding of these so-called DPM codes is essential for the traceability of the products.

Solution:
The DCR 1048i DPM Simple Vision sensor has an optimized reading algorithm which is specially designed for decoding codes that are printed directly on packaging.

DCR 1048i: Label inspection with print quality verification (OCV)

Requirement:
A code, a best-before date and a batch number is affixed to packaging. The code must be detected and the imprint verified at the same time to ensure that the imprint is present, complete and legible.

Solution:
The DCR 1048i OCV can identify 1D/2D codes at the same time as comparing the imprint with a taught-in reference image and evaluates whether it meets the required quality (adjustable threshold value) or not.