Laser scanners
New laser scanner series with LiDAR technology for contour measurement and navigation
Maximum efficiency in manufacturing and logistics processes thanks to high angle resolution and predictive maintenance
The new laser scanners in the ROD 300 series for contour measurement and the ROD 500 series as a high-resolution variant for navigation tasks are characterized by high scanning rates with simultaneously high angular resolution. Manufacturing and logistics processes can thus be designed with maximum efficiency. With a scanning frequency of 80 Hz, even fast-moving objects can be reliably detected. The integrated window monitoring supports predictive maintenance and ensures high system availability. Thanks to their compact design, the laser scanners can also be integrated into confined production environments and small automated guided vehicles (AGVs).
Highlights
Predictive maintenance through window monitoring
The 300/500 series laser scanners can check the window for contamination by monitoring the window. If the set warning threshold is exceeded, a maintenance message is issued. Predictive maintenance allows a high level of system availability to be achieved.
Flexible integration thanks to compact design
Thanks to their compact design of 80 x 80 x 80 mm, the laser scanners are ideal for integration in small installation spaces in mobile vehicles and in applications where space is limited.
Robust design and wide temperature range
The ROD 300/500 series laser scanners stand out for their robust housing and a wide temperature range. They can be used in environments from -30°C to +60°C and are suitable for applications at low temperatures in the deep-freeze sector as well as for high temperature requirements, such as those in battery production.
Applications
Contour measurement in production
Requirement:
Before parts are fed into an automated painting system, their contours must be measured so that the paint can then be applied in a targeted manner. The surface of the parts must not impact the precision of the contour determination.
Solution:
With their high resolution of 0.025°, the laser scanners of the ROD 500 series can precisely determine the contours of the parts, even with different surfaces (high-gloss or matt). The exact contour measurement allows the paint to be applied precisely to the object.
Navigation of automated guided vehicles (AGV)
Requirement:
An AGV is to be used to transport materials in a warehouse. The first step is to map the environment before the AGV executes the goods movements.
Solution:
With their very high resolution of 0.025°, the ROD 500 series laser scanners can map their surroundings with extreme precision and thus create an initial map of the warehouse environment. During ongoing logistics operations, the ROD 500 is ideal for natural navigation of the AGV and for avoiding collisions.
Media control
Requirement:
A video wall is to be used interactively. The cursor movements of a classic mouse will be imitated by the user’s hand or individual fingers. A sensor is needed to scan the entire interaction surface and output where the hands are located.
Solution:
A ROD 300 laser scanner is mounted above the media wall. With its scanning plane directly above the display, it localizes all objects located in the scanning area. The scanner outputs the position of the objects and the objects are assigned to the movements via a conversion. This means that one person can control the media wall with the associated software.
Contour detection in warehouse logistics
Requirement:
In a logistics center, pallets need to be checked for contours during both storage and retrieval so that the subsequent logistics processes can be carried out smoothly. The check must not be affected by whether the pallets are loaded with a single or mixed type of goods, or by the surface of the goods.
Solution:
Two ROD 300 series laser scanners are mounted above the continuous conveyor. This allows the contour of the pallets to be measured before they are stored or retrieved. The laser scanners deliver stable measured values regardless of the pallet load or the surface of the goods (high-gloss or matt).
Container checking
Requirement:
In a logistics center, containers on the conveyor system are to be checked to see if they are filled with goods or not. The speed of the continuous conveyor should be maximized to achieve maximum system efficiency.
Solution:
A ROD 300 series laser scanner is mounted above the conveyor system. The frequency of the individual scans of the ROD 300 can be increased so that the blind areas between two measurements are minimized and the objects can be detected even faster. This maximizes production throughput and system efficiency
