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Access guarding at skillet transfer area

From risk assessment to validation: our safety solutions provide complete solutions for your systems. Our expert teams’ innovative safety concepts ensure efficient material flow, gapless safety and high availability of your system. Even in applications where classic concepts are pushed to their limits. Always with legal certainty, CE certification and compliance with standards. This makes implementation particularly easy for you.
Skillet conveyor systems transport moving and height-adjustable work platforms. A succession of platforms is used for transporting heavy loads through the assembly area, and the adjustable height of the platforms makes assembly work easier, e.g. on the final assembly lines.
At the large openings of the transitions between manual and automated work areas, an access guarding system is necessary which can reliably distinguish between the loaded skillet and people. If, as a result of flexible production processes, the dimensions (e.g. width) of the transported goods change, then classic concepts such as muting or muting with monitored side swing doors quickly reach their limits. This is because persons who are located to the side of the transported goods can no longer be reliably detected in all situations and could therefore enter the danger zone. For these applications, the Leuze safety solution provides gapless safety for skillet transfer areas, even in the case of changing body variants.
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Requirement:

The inward/outward transport interfaces at skillet transfer areas must be guarded against access by persons. The safety concept must allow different body variants to be transported. Persons moving alongside the skillet must also be detected.

Solution:

Two vertically aligned safety laser scanners secure access to the danger zone with their protective field. The system control tells the safety system which body variant will be transported next, and the safety system adapts the protective field accordingly. The entire process is monitored for safety.

Operating principle:

Two safety laser scanners produce a vertical protective field in front of the danger zone. Before the loaded skillet enters the danger zone, the safety system receives information telling it which window needs to be opened in the protective field. This allows the loaded skillet to be transported without interruption. The access point to the side of the loaded skillet continues to be guarded. After the loaded skillet has passed through the protective field window, the protective field is reset to its original, closed state. The entire process is monitored for safety. 

Advantages for you

  • Continuous monitoring of the entire access area
  • Gapless safety during the transport cycles
  • High reliability and availability
  • Low space and service requirements
  • Optimum manipulation protection; the protective device cannot be bypassed unconsciously
  • Easily retrofittable
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System components and safety parameters

  Safety sensors: RSL 400 safety laser scanner
System control: MSI 400 safety control or
Siemens SIMATIC S7
Leuze safety program
PL d in accordance with EN ISO 13849-1, SILCL 2 in accordance with IEC 62061
2-channel safety output

Zugangssicherung an Schubskid-Transferbereich
Safety Solutions - Flyer (PDF, ~0.8 MB)