Laser positioning systems

A world first: AMS 100i – The most compact positioning system on the market

Millimeter-precise positioning up to 120 m with the new AMS 100i 

The automation of positioning applications is becoming more and more diverse and presents sensor systems with new challenges. Warehouses and warehouse vehicles are becoming more flexible, more compact, feature a growing number of mounted devices and are becoming increasingly hybrid. To meet these requirements, we have extended our product range of linear laser positioning systems of the AMS series with the addition of the AMS 100i, a compact and modular positioning system. Compared to the AMS 300i, the AMS 100i provides a solution to positioning applications in intralogistics where shorter operating ranges with the same level of performance are required. The device features a modular, mechanical design that makes the sensor even more flexible and practical.

The small design measuring 105 x 68 X 75 mm in combination with the minimal dead zone of just 100 mm makes the new AMS 100i the most compact laser positioning system on the market. 

Advantages for you

• Solution of positioning tasks up to 120 m in intralogistics: Applications on stacker cranes, automated guided vehicles (AGV) and lift systems
• Outstanding integration in tight installation spaces: Most compact design (105 x 68 x 75 mm) with the smallest dead zone (100 mm) of any positioning sensor currently available on the market.
• Maximum constructional freedom: Easy implementation even in innovative applications with low space availability as well as in mobile and increasingly compact vehicles. Flat housing surfaces without interfering contours.
• Implementation of positioning applications extremely close to the sensor: With a minimal measurement range of up to 100 mm – even just a few millimeters if a deflecting mirror is used – the available space is utilized efficiently
• No minimum distances to the optical data transceiver thanks to zero interference: There is no interference between the AMS positioning sensor and the DDLS optical data transceiver, ensuring maximum freedom in terms of design and installation
• Matching performance for your application: Select the ideal option from our product range featuring two device models (AMS 100i and AMS 300i)
• Cost optimization: The AMS 100i offers you an attractive price/performance ratio
• Flexible mounting: Modular installation possibilities and mounting options as well as easy alignment ensure that the device can be installed flexibly and quickly
• Operation also at low temperatures and in hot environments: A model with integrated device and window heating enables operation from -30°C, for low-temperature applications, up to +60°C

Lifting positions of corridor conveyors/load receptacles

Requirement:
In a manufacturing company, AGVs move along the corridors of storage and production areas. Mechanical distance sensors have until now been used for determining the height of the extendible forks of the load receptacles. The wear and the susceptibility to error caused by objects projecting into mechanical rope length sensors reduce the reliability and availability of these vehicles. A compact, optical system is therefore needed to resolve this problem. The sensors must be optimally integrated and it must be possible to mechanically mount them flexibly according to the type of vehicle and at as many different positions as possible.

Solution:
An optical system – like the new AMS 100i – is free from mechanical wear. Furthermore, it only measures the actual distance to the associated target and does not output any incorrect positions when load carriers or packaging material enter the measurement path.

The new AMS 100i, which measures 105 x 68 x 75 mm and has a dead zone of just 100 mm, is the smallest positioning sensor on the market. It therefore fulfills the requirement of sensor compactness, an important consideration because the vehicles need to be as small as possible and the sensor system is often built around them. Thanks to its modular installation concept, the AMS 100i can also be mounted with a very high degree of flexibility.

Advantages for you

• Integrated connectivity: All well-known fieldbuses are directly integrated in the device
• Configuration in and via control: Configuration takes place directly in and via the control
• Automatic transfer to the new device: In case of replacement, all parameters are transferred automatically via the fieldbus (by means of the parameter data retention function in the configuration tools) to the new device.
• Multitude of selectable functions: A multitude of selectable functions can be optimally matched to your application. Interfaces, heating, operating ranges
• Continuous checking of relevant parameters e.g. laser, temperature, received signal level, position window or speeds. This enables the system to output a message well before a failure occurs, allowing the system to be checked and maintained in advance.
• Integrated mounting solution for easy adjustment and fixing of the set alignment
• Interference-free parallel operation with the DDLS series optical data transceivers 

Positioning with laser positioning system in intralogistics

Requirement:
The stacker crane or load receptacle must be positioned in the X-direction (travel axis) and Y-direction (lifting axis) accordingly for the position to be approached.

Solution:
The AMS 300i laser positioning sensor quickly determines distances to moving system parts over a distance of up to 300 m with high absolute accuracy. In millisecond intervals, the devices make the measured values available for dynamic control via an extensive selection of industrial Ethernet or fieldbus interfaces.

Vertical positioning of the load receptacle in intralogistics

Requirement:
For reliable storage and retrieval of the pallet, the load receptacle must be positioned precisely and repeatably at the correct height.

Solution:
The AMS 300i laser positioning sensor delivers measurement data every 2 ms with an absolute accuracy of ± 2 mm. The data can be transferred to the control via a wide range of interfaces.

Positioning of cranes using laser positioning system

Requirement:
The crane or trolley should be positioned according to the position to be approached. It is not possible to attach a bar code tape for positioning.

Solution:
The AMS 300i laser positioning system quickly determines distances to moving system parts over a distance of up to 300 m with high absolute accuracy. In millisecond intervals, the devices make the measured values available for dynamic control via an extensive selection of industrial Ethernet or fieldbus interfaces.

Positioning of the lifter and optical data transmission in the automotive industry

Requirement:
The stacker crane or lifter must be positioned in the x­-direction (travel axis) and y­-direction (lifting axis) appropriately for the pallet that is to be moved to. Travel commands and positioning data are to be optically transferred to the control to ensure high availability of the system.

Solution:
The AMS 300i laser distance measurement devices or BPS 300i bar code positioning systems are used for the exact positioning. The DDLS 500i data transmission photoelectric sensors function fault-free without offset directly next to the AMS 300i devices. Selectable operating ranges, interfaces and protocols ensure optimum solutions.