More than you expect.
Packaging. Sensors. Solutions.
Automated systems for production and packaging processes must become increasingly flexible, efficient and intelligent. We support you with innovative sensor solutions. From the first to the last packaging step.
You can expect more from us
The development and integration of special sensor technology for challenging tasks in the packaging industry is our strength. We have been known for this for decades - and our customers benefit from it. In our Series 25, for example, we offer the strongest through-beam sensor in the world, a dynamic reference sensor specially designed for detecting products and packaging on conveyor belts, and a high-precision retro-reflective sensor for clear glass detection. Behind these special solutions is an innovative, comprehensive Series 25 product portfolio with over 200 different product variants. This enables our customers to cover all applications in packaging - from standard to special.
Our highlights for the packaging industry
The LS25CI photoelectric sensor is the strongest through-beam photoelectric sensor on the market and our problem solver for film transmission. It is so strong that it even reliably steels through metallized packaging films.
A highlight for the packaging industry is our dynamic reference diffuse sensor DRT 25C. The sensor is equipped with intelligent "Contrast Adaptive Teach" technology (CAT technology) and is a specialist for detecting difficult shapes or surfaces. It detects flat to spherical products just as reliably as transparent to high-gloss packaging materials - without adjustment work on the sensor when changing formats.
The PRK 18B series retro-reflective sensors are the optimal solution for detection applications where highly transparent containers move very quickly. The high-speed retro-reflective sensor detects preforms, PET or glass bottles extremely quickly and reliably. A special tracking function compensates for contamination and extends cleaning intervals.
The DCR 200i series camera-based code readers in stainless steel housings (IP69K protection class) are specially designed for fast identification of 1D and 2D codes in food processing and packaging. With their compact design and intuitive operation, they can be quickly integrated into various applications.
Our GS(L) 08B series forked photoelectric sensors withstand intensive cleaning cycles with a robust, cleanroom-compatible V4A stainless steel housing, ECOLAB certification and IP67 protection. A large portfolio with different fork widths and light sources (red light LED, laser red light) allow flexible use in the pharmaceutical, food or cosmetics industry.
The GSX combination fork sensor combines the two detection principles of ultrasound and light in one housing. It detects all label types quickly and with positional accuracy, regardless of their material and composition. This makes the fork sensor very flexible to use and particularly suitable for labeling machines running different types of labels.
The 53 and 55 series sensor portfolio in stainless steel housings is designed for detection tasks in hygiene-sensitive production and packaging processes. The through-beam and retro-reflective sensors as well as scanners are developed for certain demanding applications, such as the detection of glass, aqueous liquids or foils. Thanks to the high IP69K protection class, an ECOLAB certification and an extended CleanProof+ certification, the miniature sensors can be used in wet areas (wash-down) and in hygienic areas (hygienic design).
Access guarding on conveyor lines must protect the hazardous area against access by persons and at the same time allow the conveyed material to pass through. For this purpose, the muting function bridges the safety sensor in a controlled manner for passage. The muting function is already integrated in our MLD 300/500 Multiple Light Beam Safety Devices and MLC 500 Safety Light Curtains.
Innovative sensor solutions for production and packaging processes
In the processing and packaging of food, pharmaceuticals or cosmetics, the requirements for hygiene and robustness are high. We support manufacturers of packaging machines and consumer goods producers with customized sensors and automation solutions.
Our sensors are specifically designed for your tasks in primary and secondary packaging as well as final packaging of food, beverage, pharmaceutical or cosmetic products.
Discover the whole world of packaging sensor technology at Leuze:
Our optical sensors detect objects and packaging stably and reliably. A large number of different light spots, functional principles, designs and sizes as well as different hygienic equipment allow flexible use.
Contrast and cut mark detection
Contrast scanners are designed to detect defined marks on objects during packaging processes. These contrast marks can be found on film, pouch and blister packaging or on labels.
Reliable detection of the level of aqueous liquids in any container is one of the most demanding detection tasks for sensor technology and requires particularly powerful sensor solutions.
In the packaging industry, labels in various shapes and sizes and made of different materials and textures are applied to products and packaging using labeling machines. Fork sensors reliably detect labels and ensure high quality label fit.
Camera-based 1D/-2D scanners read codes even in motion and have a wide range of applications. Different versions are available in terms of size, optics, protection classes IP 67 or 69K, speed or interfaces.
Industrial image processing
Machine vision solutions enable machines to be "seen", so that manual inspection tasks can be replaced or supplemented by the use of digital cameras and digital image processing functions.
Sensor solutions for beverage filling
In filling machines, liquids are usually filled at extremely high speeds into transparent glass and PET containers. Processes which are performed so quickly that the human eye can no longer perceive them, combined with transparent objects are a particular challenge for sensors used in filling systems. Highly sensitive clear-glass sensors with a switching frequency of up to 5 kHz are able to detect transparent containers even at extremely fast throughput speeds. Thanks to our 3C and 18B series clear-glass sensors with their integrated tracking function, system downtimes caused by increasing soiling are a thing of the past. The sensors are designed for use in wet applications. They are watertight and robustly withstand the permanent cleaning processes. The plastic and metal housings with protection classes up to IP 67 and 69K guarantee maximum availability of the system.
- Detection of PET preform / PRK 18B
- Filling level measurement / LS 55 H2O
- Presence control of bottle caps / HT 3C.XL
- Bottle detection during transport / PRK 3C, 55, 18B
- Container detection for labeling / PRK 3C.T
- Cut mark detection / KRT, CRT
- Door monitoring / MC 300, RD 800
- Precise detection of positions / PRKL 3C
- Detection of conveyor load / HTU 318, HTU 418
- Single track monitoring / IS 218
Sensor solutions for pharmaceutical packaging
The packaging process mainly involves tablets being packed in blisters and various liquids being filled into small glass and plastic bottles. Owing to the strict hygiene standards, stainless steel is often the only material allowed for the components used. Maximum safety requirements apply during the production and packaging of pharmaceutical products. To protect against falsification, code readers must guarantee 100% decoding. The DCR 200i bar code scanner reads all codes and ensures the traceability of the production and packaging process for all products. With its hygienic stainless steel housing, it is ideally suited to the demands of the pharmaceutical industry. The hygiene design stainless steel sensors of the 53 series use laser technology to reliably and quickly detect even minute vials. Many challenges involving the detection of self-adhesive labels in the labeling station can also be mastered: For example, the GSU 14D fork sensor can reliably detect virtually invisible clear-on-clear labels. In quality control, the LRT 8 luminescence sensor also reliably checks the presence of attached paper labels.
- Detection of transparent vials during infeed / LV 463
- Precise positioning of vials / PRKL 53
- Detection of vials in screw conveyor / HT3C.V
- Splice detection / VSU 12, IGSU 14D
- Cut mark detection / KRT 3B, 55, 18B
- Determination of trigger position / PRK 3C, PRK 55
- Label detection / IGSU 14D, GS 63B, GS 61
- Presence control of labels / LRT 8
- Code identification / DCR 200i
- Safeguarding of protective doors and protective covers / RD 800
Sensor solutions for meat packaging
The industrial processing of raw meat and other sensitive foodstuffs requires the highest of hygiene standards. Only regular and intense cleaning of all affected components guarantees perfectly hygienic products. The automation components used in this sector must withstand aggressive cleaning agents, high-pressure cleaning and continuous changes in temperature.
The housings of the sensors recommended below are made of resilient, food-neutral plastic or high-quality stainless steel. They are extremely robust and therefore ideal for use in the meat and food industry. The high degrees of protection IP 67 and IP 69K and the ECOLAB certification guarantee durability.
- Monitoring of product infeed / HRTR 53.S
- Detection of front edge of product / HRTL 53.C2.XL
- Safeguarding of safety doors / S 420
- Mark detection on film / KRT 3B, 55, 18B
- Measurement of roll diameter / ODS 96B
- Detection of film end / RK 18B
- Evaluation of safety signals / MSI SR, MSI 400
- Monitoring of code printing / LSIS, DCR 200i
- Container detection / PRK 46C
- Code identification / BCL 304i
Sensor solutions for confectionery and bakery production
In the automated production and packaging of confectionery and baked goods, the fragile snacks are processed safely and hygienically and packed into attractive packaging. The demands on sensor systems are extremely challenging: Standard sensor systems are often not enough to reliably check irregularly shaped products or fill levels. The packaging sector places great demands on the reading performance of the sensors. Depending on the application, a huge variety of packaging materials such as high-gloss printed foils and partially or fully transparent films have to be reliably detected by one and the same sensor. The LS 25B throughbeam photoelectric sensors detect contents while or after the products are packed in printed or laminated films and foils. Contrast sensors such as the KRT 18B ensure that the packaging is cut to the correct size. Remote calibration via IO-Link or user-friendly adjustment at the device makes product changeover simple. It allows the operator to find the ideal configuration for the respective packaging material quickly and easily.
- Multiple-track object detection / LRS 36
- Product height monitoring / ODS 9
- Splice detection / VSU 12, IGSU 14D
- Web edge measurement / GS 754B
- Print mark detection / KRT 18B
- Monitoring of sealed seams / LV 463.XR
- Packaging content check / LS 25B High-Power
- Packaging content check / LCS-1
- Ejection monitoring / RK 46C VarOS, CSR
- Dimension and position monitoring / LSIS 4xx
Sensor solutions for carton and container packing
The secondary packaging protects the elaborate primary packaging – typically shrink-wrapped packages in the beverages sector and boxes for most other goods. To ensure easy transport and handling, the individual units are grouped into packages. The used sensors must guarantee safe and careful packaging as well as smooth onward transport. Retro-reflective photoelectric sensors and scanning sensors are usually used for product detection in the infeed zone. Depending on the requirements of the specific application, measuring sensors such as the ODS 9 are used for more complex tasks. Closure checks then guarantee smooth onward transport. The checking of attached bar codes using the DCR 200i ensures reliable identification during subsequent handling operations.
- Code identification on packaging / DCR 200i
- Position and presence control of cartons / HT 25C, HT 46C
- Fill level monitoring / ODS 96B, ultrasonic sensors
- Closure control of packaging / LRS 36
- Detection of glossy objects / RKR 3B gloss
- Single-lane package monitoring / PRK 25C, 55, 8
- Completeness monitoring on containers / LRS 36
Sensor solutions for palletizing
End-of-line in factory automation refers to the transition from production to storage and transport logistics. The machines used are characterized by an extremely high level of automation with standardized processes. In addition, the machines must have optimum safeguarding in order to comply with all occupational health and safety regulations. The reliable identification of packages ensures a precise and fault-free flow of material. As far as the efficient and safe design of operational safety zones is concerned, the MLC SPG safety light curtains are streets ahead of comparable solutions because they enable space-saving and tamperproof muting without the need for additional sensors. The RK 46 VarOS retro-reflective photoelectric sensors supply interruption-free presence signals, even in the case of irregularly shaped objects or objects with openings such as pallets or cages. As sensors for interruption-free muting, they also do more than standard sensors, e.g. if gaps in the load are to be detected. The 25C and 46C series sensors reliably suppress interference caused by reflective films in order to ensure that the object is detected correctly.
- Alignment monitoring for packages / CML in V-arrangement
- Monitoring of end positions / IS 244
- Foil detection / PRK 3C, 25C
- Integration of safety sensors / MSI 400
- Interruption-free muting / RK 46C VarOS
- Access guarding / MLD-SET
- Access guarding / MLC 530 SPG
- Code identification / BCL 500i
- Pallet detection / RK 46C VarOS
- Detection of projections on palette load / CSL 710, CSL 505